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Welcome to the factory

This is where we harness the four natural elements – earth, water, air and fire. These lay the foundations for a skilful balance, determining the desired outcome. Each porcelain tile surface produced stands out in the market thanks to the added value associated with Made in Italy products.

Fire: completes the transformation to porcelain tile.

Earth: provides the raw material.

Water: moulds, binds and finishes the material.

Air: sets the material before firing.

Check out our production process to discover the steps that determine the quality, resistance and uniqueness of the surfaces we create.

Pressing

We only use hydraulic presses with moulds based on various technologies and edge trims customised to suit the product. Vertical dryers use some of the heat from the kilns to reduce energy consumption.

Digital and traditional glazing

Our plant includes a combination of latest-generation digital machinery and traditional screen-printing machines to produce unique aesthetic results.

Firing

The firing process transforms the unfired tiles into porcelain tiles, making them sturdy, waterproof, and frost-resistant. We have two roller kilns, including one latest generation model (Industry 4.0); one is dedicated to small and non-standard sizes and the other to large sizes.

Grinding

After firing comes grinding, a process that involves refining tile sizing to within a tenth of a millimetre, ensuring flawless laying results.

We have three cutting and grinding lines, two wet and one dry. We use a cutting disc to produce all sub-sizes in our range in-house.

Picking and packing

Each tile is subject to automatic and manual controls for guaranteed integrity and aesthetic quality. The picking department has four lines, three automatic and one manual, to pick the products based on customer needs.

Packaging is always customised, to ensure consistency with brand identity.

Our Porcelain Tiles are Made in Italy, CE certified and compliant with UNI EN14411 and ISO 13006:2018 standards. Every surface that leaves our plants is the product of rigorous quality control, offering customers a reliable and durable product.

To Greslab, ceramics is versatility. Discover the range of styles and sizes we can produce.
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